2. Product Introduction

2.1. Features at a Glance

The TS Series offers many models spanning a wide voltage and current range, while still maintaining among the highest power density rack-mount packaging. The TS Series covers voltages from 5 Vdc up to 6000 Vdc (floating) and current levels from 1.2 Adc up to 8000 Adc. Models 5 kW to 15 kW are available in a 3U chassis, models 20 kW and 25 kW are available in a 4U chassis, models 30 kW are available in a 6U chassis, models 40 kW and 50 kW are available in an 8U chassis with removable casters, models 75 kW models are available in a 12U chassis with removable casters, and 100 kW models are available in a 16U chassis with removable casters. In addition, there are several special low voltage high current models, enabling a more cost-effective solution for these requirements. All TS Series power supplies come standard with isolated 37-pin external I/O, RS232, Remote Interface Software, IVI drivers, and LabVIEW drivers for integration into a variety of programming environment.

A quick summary of the TS Series key features:

• SCPI Remote Programming API

• High Accuracy Measurements

• Master-Slave Functionality

• Remote Sensing

• 37-Pin External User I/O

• RS232 Interface

• Ethernet and GPIB Available

• 0-10V External Analog Inputs

• Programmable Protection Limits

• Fast Transient Response

• Remote Interface Software

• NI LabVIEW™ and IVI Driver

• Interlock Shutdown Input

• Designed and manufactured in the USA

2.1.1. Output Features

• Robust Power Conversion Topology - All MagnaDC programmable DC power supplies utilize high-frequency IGBT-based power processing in current-fed topology. This topology adds an additional stage over the conventional voltage-fed topology for enhanced control and system protection, ensuring that even under a fault condition, the power supply will self-protect. Due to the self-protecting characteristics of this topology, the possibility of fast rising current spikes and magnetic core saturation is elimated. Every power supply is tested at 90% to 125% nominal line to ensure satisfactory operation even under the worst line voltage conditions.

• Fast Transient Response - Quick response to load changes, with 2 ms to recover within ±1% of regulated output with a 50% to 100% or 100% to 50% step load change.

• Programmable Output Protection - Programmable over voltage trip (OVT) and over current trip (OCT) allow the user to program in soft latching fault trips when the threshold is exceeded. OVT and OCT settings can be programmed from 10% to 110% of the unit’s max ratings.

• Wired Remote Sensing with Smart Detection - A set of remote sensing terminals are provided to sense voltage at the load and compensate for voltage drop in the load cables. Compensation is provided up to 3% above the unit’s max rated voltage.

• Leadless Remote Sensing - Using the product’s integrated modulation functionality, automatically compensate for voltage as a function of current. When the impedance between the power supply and load is known, this feature allows for remote sensing without leads, up to the max ratings of the product.

2.1.2. Programming Features

• High Accuracy Programming and Measurment - ± 0.075% of max rated voltage or current programming accuracy to ensures the output is following the desired programmed set point. ± 0.2% of max rated voltage or current readback accuracy ensures high accuracy measurements. A NIST traceable calibration certificate is provided at no charge with all new units.

• Simultaneous Measurement Interfaces - Voltage and current measurements are available simultaneously from the front panel meters, dedicated 0-10V analog output, and by computer command.

• SCPI Remote Programming API - Compatible with the Standard Commands for Programmable Instruments (SCPI), allowing raw ASCII text commands to control all features, functions, and configurations of the product. Commands are consistent across all available interfaces.

• 37-pin External User I/O Port - An isolated 37-pin external user I/O port is provided, which includes a variety of analog and digital inputs and outputs. Voltage, current, over voltage and over current set points can be set by applying a 0-10V analog signal. Each diagnostic condition is given a designated pin, which reads +5V when active. Reference +5V and +10V signals are provided, eliminating the need for external voltage signals and allowing the use of dry contacts. All these pins are isolated from the output terminals and referenced to earth-ground as standard—no additional isolation equipment or options necessary.

2.1.3. System Features

• AC Mechanical Contactor with In-rush Limiter - An integrated mechanical contactor on the AC input circuit ensures the product is not processing power when in standby or fault. This contactor, coupled with step-start in-rush limiter circuitry, ensures no in-rush current will exceed peak input current rating of the product.

• Designed for Safety - Extensive diagnostic functions are provided, including: AC phase loss (not on SL/XR Series), excessive thermal conditions, over voltage trip (programmable), over current trip (programmable), cleared fuse (not on SL/XR Series), excessive program line voltage, and interlock fault. A dedicated +5V interlock input pin and included +5V reference on all models, external emergency stop systems can be easily integrated using an external contact.

• High-Performance Plug and Play Master-Slaving - Power capability can easily expanded with additional units by using the plug and play UID47 master-slaving device. In the MagnaDC master-slave scheme, the master sends gate drive signals directly to the slave units. This strategy eliminates the noise suceptibility commonly found when sending analog control references over long distances, in addition to enabling consistent performance by maintaining a single control loop.

• Tailor Performance with Integrated Options - A variety of configured-to-order options are available for MagnaDC programmable power supplies are designed to be flexible, depending on the application’s requirements.

• Designed and Manufactured in the USA - For complete control of quality, MagnaDC programmable DC power supplies are designed and manufactured at Magna-Power’s vertically integrated USA manufacturing facility in Flemington, New Jersey. Heat-sinks and chassis are machined from aluminum. All sheet metal is fabricated and powder coated in-house. Magnetics are wound-to-order from validated designs based on a model’s voltage and current. An automated surface-mount production line places components on printed circuit boards for control, driver, auxiliary power, and display circuits. And finally after assembly, products undergo comprehensive test and NIST-traceable calibration, followed by an extended burn-in period.

2.2. Models

The following tables list the available models in the TS Series MagnaDC power supply. Ripple is specified for standard models. Ripple will be higher for models with the High Slew Rate Output (+HS). Low voltage, high current models have a size size and input current rating that differ from the rated specifications for models within the same power level. Efficiency is measured at the model’s maximum ratings.

2.2.1. Model Ordering Guide

The following ordering guide defines how an TS Series MagnaDC power supply is defined:

Fig. 2.1 TS Series MagnaDC power supply Model Ordering Guide

2.2.2. 5 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD5-900	5 Vdc	900 Adc	50 mVrms	84%
TSD8-600	8 Vdc	600 Adc	40 mVrms	85%
TSD10-500	10 Vdc	500 Adc	40 mVrms	87%
TSD16-300	16 Vdc	300 Adc	35 mVrms	87%
TSD20-250	20 Vdc	250 Adc	40 mVrms	88%
TSD25-200	25 Vdc	200 Adc	40 mVrms	89%
TSD32-150	32 Vdc	150 Adc	40 mVrms	89%
TSD40-125	40 Vdc	125 Adc	40 mVrms	89%
TSD50-100	50 Vdc	100 Adc	50 mVrms	89%
TSD60-83	60 Vdc	83 Adc	60 mVrms	87%
TSD80-62	80 Vdc	62 Adc	60 mVrms	90%
TSD100-50	100 Vdc	50 Adc	60 mVrms	90%
TSD125-40	125 Vdc	40 Adc	100 mVrms	90%
TSD160-31	160 Vdc	31 Adc	120 mVrms	90%
TSD200-25	200 Vdc	25 Adc	125 mVrms	91%
TSD250-20	250 Vdc	20 Adc	130 mVrms	91%
TSD300-16	300 Vdc	16 Adc	160 mVrms	91%
TSD375-13	375 Vdc	13 Adc	170 mVrms	92%
TSD400-12	400 Vdc	12 Adc	180 mVrms	92%
TSD500-10	500 Vdc	10 Adc	220 mVrms	92%
TSD600-8	600 Vdc	8 Adc	250 mVrms	92%
TSD800-6	800 Vdc	6 Adc	300 mVrms	92%
TSD1000-5	1000 Vdc	5 Adc	350 mVrms	92%
TSD1250-4	1250 Vdc	4 Adc	375 mVrms	92%
TSD1500-3.3	1500 Vdc	3.3 Adc	400 mVrms	92%
TSD2000-2.5	2000 Vdc	2.5 Adc	600 mVrms	92%
TSD3000-1.6	3000 Vdc	1.6 Adc	650 mVrms	92%
TSD4000-1.2	4000 Vdc	1.2 Adc	700 mVrms	92%

2.2.3. 10 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD10-900	10 Vdc	900 Adc	40 mVrms	87%
TSD16-600	16 Vdc	600 Adc	35 mVrms	87%
TSD20-500	20 Vdc	500 Adc	40 mVrms	88%
TSD25-400	25 Vdc	400 Adc	40 mVrms	89%
TSD32-300	32 Vdc	300 Adc	40 mVrms	89%
TSD40-250	40 Vdc	250 Adc	40 mVrms	89%
TSD50-200	50 Vdc	200 Adc	50 mVrms	89%
TSD60-166	60 Vdc	166 Adc	60 mVrms	87%
TSD80-124	80 Vdc	124 Adc	60 mVrms	90%
TSD100-100	100 Vdc	100 Adc	60 mVrms	90%
TSD125-80	125 Vdc	80 Adc	100 mVrms	90%
TSD160-62	160 Vdc	62 Adc	120 mVrms	90%
TSD200-50	200 Vdc	50 Adc	125 mVrms	91%
TSD250-40	250 Vdc	40 Adc	130 mVrms	91%
TSD300-32	300 Vdc	32 Adc	160 mVrms	91%
TSD375-26	375 Vdc	26 Adc	170 mVrms	92%
TSD400-24	400 Vdc	24 Adc	180 mVrms	92%
TSD500-20	500 Vdc	20 Adc	220 mVrms	92%
TSD600-16	600 Vdc	16 Adc	250 mVrms	92%
TSD800-12	800 Vdc	12 Adc	300 mVrms	92%
TSD1000-10	1000 Vdc	10 Adc	350 mVrms	92%
TSD1250-8	1250 Vdc	8 Adc	375 mVrms	92%
TSD1500-6.6	1500 Vdc	6.6 Adc	400 mVrms	92%
TSD2000-5	2000 Vdc	5 Adc	600 mVrms	92%
TSD3000-3.2	3000 Vdc	3.2 Adc	650 mVrms	92%
TSD4000-2.4	4000 Vdc	2.4 Adc	700 mVrms	92%

2.2.4. 15 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD16-900	16 Vdc	900 Adc	35 mVrms	87%
TSD20-750	20 Vdc	750 Adc	40 mVrms	88%
TSD25-600	25 Vdc	600 Adc	40 mVrms	89%
TSD32-450	32 Vdc	450 Adc	40 mVrms	89%
TSD40-375	40 Vdc	375 Adc	40 mVrms	89%
TSD50-300	50 Vdc	300 Adc	50 mVrms	89%
TSD60-249	60 Vdc	249 Adc	60 mVrms	87%
TSD80-186	80 Vdc	186 Adc	60 mVrms	90%
TSD100-150	100 Vdc	150 Adc	60 mVrms	90%
TSD125-120	125 Vdc	120 Adc	100 mVrms	90%
TSD160-93	160 Vdc	93 Adc	120 mVrms	90%
TSD200-75	200 Vdc	75 Adc	125 mVrms	91%
TSD250-60	250 Vdc	60 Adc	130 mVrms	91%
TSD300-48	300 Vdc	48 Adc	160 mVrms	91%
TSD375-39	375 Vdc	39 Adc	170 mVrms	92%
TSD400-36	400 Vdc	36 Adc	180 mVrms	92%
TSD500-30	500 Vdc	30 Adc	220 mVrms	92%
TSD600-24	600 Vdc	24 Adc	250 mVrms	92%
TSD800-18	800 Vdc	18 Adc	300 mVrms	92%
TSD1000-15	1000 Vdc	15 Adc	350 mVrms	92%
TSD1250-12	1250 Vdc	12 Adc	375 mVrms	92%
TSD1500-9.9	1500 Vdc	9.9 Adc	400 mVrms	92%
TSD2000-7.5	2000 Vdc	7.5 Adc	600 mVrms	92%
TSD3000-4.8	3000 Vdc	4.8 Adc	650 mVrms	92%
TSD4000-3.6	4000 Vdc	3.6 Adc	700 mVrms	92%

2.2.5. 20 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD10-2000	10 Vdc	2000 Adc	40 mVrms	87%
TSD20-1000	20 Vdc	1000 Adc	40 mVrms	88%
TSD25-800	25 Vdc	800 Adc	40 mVrms	89%
TSD32-625	32 Vdc	625 Adc	40 mVrms	89%
TSD40-500	40 Vdc	500 Adc	40 mVrms	89%
TSD50-400	50 Vdc	400 Adc	50 mVrms	89%
TSD60-333	60 Vdc	333 Adc	60 mVrms	87%
TSD80-250	80 Vdc	250 Adc	60 mVrms	90%
TSD100-200	100 Vdc	200 Adc	60 mVrms	90%
TSD125-160	125 Vdc	160 Adc	100 mVrms	90%
TSD160-125	160 Vdc	125 Adc	120 mVrms	90%
TSD200-100	200 Vdc	100 Adc	125 mVrms	91%
TSD250-80	250 Vdc	80 Adc	130 mVrms	91%
TSD300-66.6	300 Vdc	66.6 Adc	160 mVrms	91%
TSD375-53.3	375 Vdc	53.3 Adc	170 mVrms	92%
TSD400-50	400 Vdc	50 Adc	180 mVrms	92%
TSD500-40	500 Vdc	40 Adc	220 mVrms	92%
TSD600-33.3	600 Vdc	33.3 Adc	250 mVrms	92%
TSD800-25	800 Vdc	25 Adc	300 mVrms	92%
TSD1000-20	1000 Vdc	20 Adc	350 mVrms	92%
TSD1250-16	1250 Vdc	16 Adc	375 mVrms	92%
TSD1500-13.3	1500 Vdc	13.3 Adc	400 mVrms	92%
TSD2000-10	2000 Vdc	10 Adc	600 mVrms	92%
TSD3000-6.6	3000 Vdc	6.6 Adc	650 mVrms	92%
TSD4000-5	4000 Vdc	5 Adc	700 mVrms	92%

2.2.6. 25 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD20-1250	20 Vdc	1250 Adc	40 mVrms	88%
TSD25-1000	25 Vdc	1000 Adc	40 mVrms	89%
TSD32-781	32 Vdc	781 Adc	40 mVrms	89%
TSD40-625	40 Vdc	625 Adc	40 mVrms	89%
TSD50-500	50 Vdc	500 Adc	50 mVrms	89%
TSD60-416	60 Vdc	416 Adc	60 mVrms	87%
TSD80-312.5	80 Vdc	312.5 Adc	60 mVrms	90%
TSD100-250	100 Vdc	250 Adc	60 mVrms	90%
TSD125-200	125 Vdc	200 Adc	100 mVrms	90%
TSD160-156	160 Vdc	156 Adc	120 mVrms	90%
TSD200-125	200 Vdc	125 Adc	125 mVrms	91%
TSD250-100	250 Vdc	100 Adc	130 mVrms	91%
TSD300-83.3	300 Vdc	83.3 Adc	160 mVrms	91%
TSD375-66.6	375 Vdc	66.6 Adc	170 mVrms	92%
TSD400-62.5	400 Vdc	62.5 Adc	180 mVrms	92%
TSD500-50	500 Vdc	50 Adc	220 mVrms	92%
TSD600-41.6	600 Vdc	41.6 Adc	250 mVrms	92%
TSD800-31.2	800 Vdc	31.2 Adc	300 mVrms	92%
TSD1000-25	1000 Vdc	25 Adc	350 mVrms	92%
TSD1250-20	1250 Vdc	20 Adc	375 mVrms	92%
TSD1500-16.6	1500 Vdc	16.6 Adc	400 mVrms	92%
TSD2000-12.5	2000 Vdc	12.5 Adc	600 mVrms	92%
TSD3000-8.3	3000 Vdc	8.3 Adc	650 mVrms	92%
TSD4000-6.2	4000 Vdc	6.2 Adc	700 mVrms	92%

2.2.7. 30 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD16-1800	16 Vdc	1800 Adc	35 mVrms	87%
TSD20-1500	20 Vdc	1500 Adc	40 mVrms	88%
TSD25-1200	25 Vdc	1200 Adc	40 mVrms	89%
TSD32-900	32 Vdc	900 Adc	40 mVrms	89%
TSD40-750	40 Vdc	750 Adc	40 mVrms	89%
TSD50-600	50 Vdc	600 Adc	50 mVrms	89%
TSD60-498	60 Vdc	498 Adc	60 mVrms	87%
TSD80-372	80 Vdc	372 Adc	60 mVrms	90%
TSD100-300	100 Vdc	300 Adc	60 mVrms	90%
TSD125-240	125 Vdc	240 Adc	100 mVrms	90%
TSD160-186	160 Vdc	186 Adc	120 mVrms	90%
TSD200-150	200 Vdc	150 Adc	125 mVrms	91%
TSD250-120	250 Vdc	120 Adc	130 mVrms	91%
TSD300-96	300 Vdc	96 Adc	160 mVrms	91%
TSD375-78	375 Vdc	78 Adc	170 mVrms	92%
TSD400-72	400 Vdc	72 Adc	180 mVrms	92%
TSD500-60	500 Vdc	60 Adc	220 mVrms	92%
TSD600-48	600 Vdc	48 Adc	250 mVrms	92%
TSD800-36	800 Vdc	36 Adc	300 mVrms	92%
TSD1000-30	1000 Vdc	30 Adc	350 mVrms	92%
TSD1250-24	1250 Vdc	24 Adc	375 mVrms	92%
TSD1500-19.8	1500 Vdc	19.8 Adc	400 mVrms	92%
TSD2000-15	2000 Vdc	15 Adc	600 mVrms	92%
TSD3000-9.6	3000 Vdc	9.6 Adc	650 mVrms	92%
TSD4000-7.2	4000 Vdc	7.2 Adc	700 mVrms	92%

2.2.8. 40 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD10-4000	10 Vdc	4000 Adc	40 mVrms	87%
TSD20-2000	20 Vdc	2000 Adc	40 mVrms	88%
TSD25-1600	25 Vdc	1600 Adc	40 mVrms	89%
TSD32-1250	32 Vdc	1250 Adc	40 mVrms	89%
TSD40-1000	40 Vdc	1000 Adc	40 mVrms	89%
TSD50-800	50 Vdc	800 Adc	50 mVrms	89%
TSD60-666	60 Vdc	666 Adc	60 mVrms	87%
TSD80-500	80 Vdc	500 Adc	60 mVrms	90%
TSD100-400	100 Vdc	400 Adc	60 mVrms	90%
TSD125-320	125 Vdc	320 Adc	100 mVrms	90%
TSD160-250	160 Vdc	250 Adc	120 mVrms	90%
TSD200-200	200 Vdc	200 Adc	125 mVrms	91%
TSD250-160	250 Vdc	160 Adc	130 mVrms	91%
TSD300-133.2	300 Vdc	133.2 Adc	160 mVrms	91%
TSD375-106.6	375 Vdc	106.6 Adc	170 mVrms	92%
TSD400-100	400 Vdc	100 Adc	180 mVrms	92%
TSD500-80	500 Vdc	80 Adc	220 mVrms	92%
TSD600-66.6	600 Vdc	66.6 Adc	250 mVrms	92%
TSD800-50	800 Vdc	50 Adc	300 mVrms	92%
TSD1000-40	1000 Vdc	40 Adc	350 mVrms	92%
TSD1250-32	1250 Vdc	32 Adc	375 mVrms	92%
TSD1500-26.6	1500 Vdc	26.6 Adc	400 mVrms	92%
TSD2000-20	2000 Vdc	20 Adc	600 mVrms	92%
TSD3000-13.2	3000 Vdc	13.2 Adc	650 mVrms	92%
TSD4000-10	4000 Vdc	10 Adc	700 mVrms	92%

2.2.9. 50 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TSD20-2500	20 Vdc	2500 Adc	40 mVrms	88%
TSD25-2000	25 Vdc	2000 Adc	40 mVrms	89%
TSD32-1562	32 Vdc	1562 Adc	40 mVrms	89%
TSD40-1250	40 Vdc	1250 Adc	40 mVrms	89%
TSD50-1000	50 Vdc	1000 Adc	50 mVrms	89%
TSD60-832	60 Vdc	832 Adc	60 mVrms	87%
TSD80-625	80 Vdc	625 Adc	60 mVrms	90%
TSD100-500	100 Vdc	500 Adc	60 mVrms	90%
TSD125-400	125 Vdc	400 Adc	100 mVrms	90%
TSD160-312	160 Vdc	312 Adc	120 mVrms	90%
TSD200-250	200 Vdc	250 Adc	125 mVrms	91%
TSD250-200	250 Vdc	200 Adc	130 mVrms	91%
TSD300-166.6	300 Vdc	166.6 Adc	160 mVrms	91%
TSD375-133.2	375 Vdc	133.2 Adc	170 mVrms	92%
TSD400-125	400 Vdc	125 Adc	180 mVrms	92%
TSD500-100	500 Vdc	100 Adc	220 mVrms	92%
TSD600-83.2	600 Vdc	83.2 Adc	250 mVrms	92%
TSD800-62.4	800 Vdc	62.4 Adc	300 mVrms	92%
TSD1000-50	1000 Vdc	50 Adc	350 mVrms	92%
TSD1250-40	1250 Vdc	40 Adc	375 mVrms	92%
TSD1500-33.2	1500 Vdc	33.2 Adc	400 mVrms	92%
TSD2000-25	2000 Vdc	25 Adc	600 mVrms	92%
TSD3000-16.6	3000 Vdc	16.6 Adc	650 mVrms	92%
TSD4000-12.4	4000 Vdc	12.4 Adc	700 mVrms	92%

2.2.10. 75 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TS10-6000	10 Vdc	6000 Adc	40 mVrms	87%
TS20-3750	20 Vdc	3750 Adc	40 mVrms	88%
TS25-3000	25 Vdc	3000 Adc	40 mVrms	89%
TS32-2343	32 Vdc	2343 Adc	40 mVrms	89%
TS40-1875	40 Vdc	1875 Adc	40 mVrms	89%
TS50-1500	50 Vdc	1500 Adc	50 mVrms	89%
TS60-1248	60 Vdc	1248 Adc	60 mVrms	90%
TS80-937.5	80 Vdc	937.5 Adc	60 mVrms	90%
TS100-750	100 Vdc	750 Adc	60 mVrms	90%
TS125-600	125 Vdc	600 Adc	100 mVrms	90%
TS160-468	160 Vdc	468 Adc	120 mVrms	90%
TS200-375	200 Vdc	375 Adc	125 mVrms	91%
TS250-300	250 Vdc	300 Adc	130 mVrms	91%
TS300-249.9	300 Vdc	249.9 Adc	160 mVrms	91%
TS375-199.8	375 Vdc	199.8 Adc	170 mVrms	92%
TS400-187.2	400 Vdc	187.2 Adc	180 mVrms	92%
TS500-150	500 Vdc	150 Adc	220 mVrms	92%
TS600-124.8	600 Vdc	124.8 Adc	250 mVrms	92%
TS800-93.6	800 Vdc	93.6 Adc	300 mVrms	92%
TS1000-75	1000 Vdc	75 Adc	350 mVrms	92%
TS1250-60	1250 Vdc	60 Adc	375 mVrms	92%
TS1500-49.8	1500 Vdc	49.8 Adc	400 mVrms	92%
TS2000-37.5	2000 Vdc	37.5 Adc	600 mVrms	92%
TS3000-24.9	3000 Vdc	24.9 Adc	650 mVrms	92%
TS4000-18.6	4000 Vdc	18.6 Adc	700 mVrms	92%
TS5000-15	5000 Vdc	15 Adc	1500 mVrms	92%
TS6000-12.3	6000 Vdc	12.3 Adc	1700 mVrms	92%

2.2.11. 100 kW TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency
TS10-8000	10 Vdc	8000 Adc	40 mVrms	87%
TS20-5000	20 Vdc	5000 Adc	40 mVrms	88%
TS25-4000	25 Vdc	4000 Adc	40 mVrms	89%
TS32-3124	32 Vdc	3124 Adc	40 mVrms	89%
TS40-2500	40 Vdc	2500 Adc	40 mVrms	89%
TS50-2000	50 Vdc	2000 Adc	50 mVrms	89%
TS60-1664	60 Vdc	1664 Adc	60 mVrms	90%
TS80-1250	80 Vdc	1250 Adc	60 mVrms	90%
TS100-1000	100 Vdc	1000 Adc	60 mVrms	90%
TS125-800	125 Vdc	800 Adc	100 mVrms	90%
TS160-624	160 Vdc	624 Adc	120 mVrms	90%
TS200-500	200 Vdc	500 Adc	125 mVrms	91%
TS250-400	250 Vdc	400 Adc	130 mVrms	91%
TS300-333.2	300 Vdc	333.2 Adc	160 mVrms	91%
TS375-266.4	375 Vdc	266.4 Adc	170 mVrms	92%
TS400-249.6	400 Vdc	249.6 Adc	180 mVrms	92%
TS500-200	500 Vdc	200 Adc	220 mVrms	92%
TS600-166.4	600 Vdc	166.4 Adc	250 mVrms	92%
TS800-124.8	800 Vdc	124.8 Adc	300 mVrms	92%
TS1000-100	1000 Vdc	100 Adc	350 mVrms	92%
TS1250-80	1250 Vdc	80 Adc	375 mVrms	92%
TS1500-66.4	1500 Vdc	66.4 Adc	400 mVrms	92%
TS2000-50	2000 Vdc	50 Adc	600 mVrms	92%
TS3000-33.2	3000 Vdc	33.2 Adc	650 mVrms	92%
TS4000-24.8	4000 Vdc	24.8 Adc	700 mVrms	92%
TS5000-20	5000 Vdc	20 Adc	1500 mVrms	92%
TS6000-16.4	6000 Vdc	16.4 Adc	1700 mVrms	92%

2.2.12. Low Voltage, High Current TS Series Models

Model	Maximum Voltage	Maximum Current	Ripple	Efficiency	Size
TSD5-1800	5 Vdc	1800 Adc	50 mVrms	85%	6U
TSD5-2700	5 Vdc	2700 Adc	50 mVrms	85%	9U
TSD10-2700	10 Vdc	2700 Adc	50 mVrms	85%	9U

2.3. Specifications

2.3.1. AC Input Specifications

1Φ AC Input Voltage 1Φ, 2-wire + ground Available on 5 kW models	208 Vac (208SP: operating range 187-229 Vac) 240 Vac (240SP; operating range 216-264 Vac)
3Φ AC Input Voltage 3Φ, 3-wire + ground	208 Vac (operating range 187 to 229 Vac) 240 Vac (operating range 216 to 264 Vac) 380/400 Vac (operating range 342 to 440 Vac) 415 Vac (operating range 373 to 456 Vac) 440 Vac (operating range 396 to 484 Vac) 480 Vac (operating range 432 to 528 Vac)
AC Input Current	Refer to AC Input Current
AC Input Frequency	50-400 Hz
Power Factor	>0.92 at max power; models with 3Φ AC input >0.70 at max power; models with 1Φ AC input
AC Input Isolation	±2500 Vdc, maximum input voltage to ground

2.3.2. Output Specifications

Voltage Ripple	Refer to chart of available models.
Line Regulation	Voltage mode: ± 0.004% of full scale Current mode: ± 0.02% of full scale
Load Regulation	Voltage mode: ± 0.01% of full scale Current mode: ± 0.04% of full scale
Load Transient Response	2 ms to recover within ±1% of regulated output with a 50% to 100% or 100% to 50% step load change
Stability	± 0.10% for 8 hrs. after 30 min. warm-up
Efficiency	85% to 95%; refer to chart of available models
DC Output Isolation Models Rated ≤1000 Vdc	±1000 Vdc max output voltage to ground
DC Output Isolation Models Rated >1000 Vdc or Models with +ISO Option	±(2000 Vdc + Vo/2), max output voltage to ground, where Vo is the max rated voltage

2.3.3. Programming Specifications

Programming Accuracy	Voltage: ±0.075% of max voltage rating Current: ±0.075% of max current rating
Measurement Accuracy	Voltage: ±0.2% of max voltage rating Current: ±0.2% of max current rating
Maximum Slew Rate Standard Models	100 ms, output voltage change from 0 to 63% 100 ms, output current change from 0 to 63%
Maximum Slew Rate Models with High Slew Rate Option (+HS)	4 ms, output voltage change from 0 to 63% 8 ms, output current change from 0 to 63%
Trip Settings Range	Over Voltage: 10% to 110% max voltage rating Over Current: 10% to 110% max current rating
Computer Command Protocol	Standard Commands for Programmable Instruments (SCPI)
Remote Sense Limits Wired	3% maximum voltage drop from output to load

2.3.4. Connectivity Specifications

Communication Interfaces (Standard)	RS232: DB-9, Female External User I/O: DB-37, Female
Communication Interfaces (Optional)	LXI TCP/IP Ethernet: RJ-45 GPIB: IEEE-488

2.3.5. External User I/O Specifications

Digital Inputs	5 V, 10 kΩ impedance
Digital Monitoring Signals	5 V, 5 mA capacity
Digital Reference Signal	5 V output, 25 mA capacity
Analog Programming Input	0-10 V
Analog Programming Impedance	10 kΩ
Analog Monitoring Signals	0-10 V, 5 mA capacity
Analog Monitoring Impedance	100 Ω
Analog Monitoring Accuracy	0.2% of max rating
Analog Reference Signal	10 V, 5 mA capacity, 1 Ω impedance

For more details about the External User I/O, see: Operation: External User I/O.

2.3.6. Physical Specifications

Power Level	Rack Units	Size	Weight
5 kW	3U	5.25” H x 19” W x 24” D (13.34 x 48.26 x 60.96 cm)	74 lbs (34.57 kg)
10 kW	3U	5.25” H x 19” W x 24” D (13.34 x 48.26 x 60.96 cm)	94 lbs (42.64 kg)
15 kW	3U	5.25” H x 19” W x 24” D (13.34 x 48.26 x 60.96 cm)	125 lbs (56.70 kg)
20 kW Models with 380/415 Vac and 440/480 Vac, 3Φ input	4U	7” H x 19” W x 24” D (17.8 x 48.2 x 60.9 cm)	160 lbs (72.6 kg)
20 kW Models with 208/240 Vac, 3Φ input	6U	10.5” H x 19” W x 24” D (26.67 x 48.26 x 60.96 cm)	185 lbs (83.9 kg)
25 kW Models with 380/415 Vac and 440/480 Vac, 3Φ input	4U	7” H x 19” W x 24” D (17.8 x 48.2 x 60.9 cm)	180 lbs (81.7 kg)
25 kW Models with 208/240 Vac, 3Φ input	6U	10.5” H x 19” W x 24” D (26.67 x 48.26 x 60.96 cm)	220 lbs (99.79 kg)
30 kW	6U	10.5” H x 19” W x 24” D (26.67 x 48.26 x 60.96 cm)	245 lbs (111.13 kg)
40 kW	8U	With casters removed: 14” H x 19” W x 24” D (35.6 x 48.2 x 60.9 cm) With casters attached: 17.75” H x 19” W x 24” D (45.1 x 48.2 x 60.9 cm)	315 lbs (142.9 kg)
50 kW	8U	With casters removed: 14” H x 19” W x 24” D (35.6 x 48.2 x 60.9 cm) With casters attached: 17.75” H x 19” W x 24” D (45.1 x 48.2 x 60.9 cm)	355 lbs (161.0 kg)
75 kW	12U	With casters removed: 21” H x 19” W x 24” D (53.3 x 48.2 x 60.9 cm) With casters attached: 24.75” H x 19” W x 24” D (62.9 x 48.2 x 60.9 cm)	540 lbs (244.9 kg)
100 kW	16U	With casters removed: 28” H x 19” W x 24” D (71.1 x 48.2 x 60.9 cm) With casters attached: 31.75” H x 19” W x 24” D (80.7 x 48.2 x 60.9 cm)	725 lbs (328.9 kg)

2.3.7. Environmental Specifications

Ambient Operating Temperature	0°C to 50°C
Storage Temperature	-25°C to +85°C
Humidity	Relative humidity up to 95% non-condensing
Air Cooling Standard 3U and 6U models	Side air inlet, rear exhaust
Air Cooling Standard 4U and 8U models	Front and side air inlet, rear exhaust
Water Cooling With +WC Option	25°C maximum inlet temperature 1.5 GPM minimum flow rate for 5-15 kW units 3.0 GPM minimum flow rate for 20-30 kW units 4.5 GPM minimum flow rate for 40-100 kW units 80 PSI maximum pressure 1/4” NPT female pipe size
Temperature Coefficient	0.04%/°C of maximum output voltage 0.06%/°C of maximum output current

2.3.8. Regulatory Compliance

EMC	Complies with 2014/30/EU (EMC Directive) CISPR 22 / EN 55022 Class A
Safety	Complies with EN61010-1 and 2014/35/EU (Low Voltage Directive)
CE Mark	Yes
RoHS Compliant	Yes

2.4. Dimensional Diagrams

2.4.1. TS Series - 3U Models

Fig. 2.2 TS Series 3U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.3 TS Series 3U output bus configurations. (A) 6U models, rated 1000 Vdc and below; (B) 6U models, rated above 1000 Vdc or with High Isolation Output Option (+ISO).

2.4.2. TS Series - 4U Models

Fig. 2.4 TS Series 4U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.5 TS Series 4U output bus configurations. (A) 4U models, rated below 125 Vdc; (B) 4U models, rated 125 Vdc to 1000 Vdc; (C) 4U models, rated above 1000 Vdc or with High Isolation Output Option (+ISO).

2.4.3. TS Series - 6U Models

Fig. 2.6 TS Series 6U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.7 TS Series 6U output bus configurations. (A) 6U models, rated 1000 Vdc and below; (B) 6U models, rated above 1000 Vdc or with High Isolation Output Option (+ISO).

2.4.4. TS Series - 8U Models

Fig. 2.8 TS Series 8U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.9 TS Series 8U output bus configurations for models rated below 125 Vdc.

Fig. 2.10 TS Series 8U output bus configurations for models rated 125 Vdc to 1000 Vdc.

Fig. 2.11 TS Series 8U output bus configurations for models rated above 1000 Vdc or with High Isolation Output Option (+ISO)

2.4.5. TS Series - 12U Models

Fig. 2.12 TS Series 12U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.13 TS Series 12U output bus configurations for models rated below 125 Vdc.

Fig. 2.14 TS Series 12U output bus configurations for models rated 125 Vdc to 1000 Vdc.

Fig. 2.15 TS Series 12U output bus configurations for models rated above 1000 Vdc or with High Isolation Output Option (+ISO)

2.4.6. TS Series - 16U Models

Fig. 2.16 TS Series 16U models front panel, rear panel, and side panel (top to bottom).

Fig. 2.17 TS Series 16U output bus configurations for models rated below 125 Vdc.

Fig. 2.18 TS Series 16U output bus configurations for models rated 125 Vdc to 1000 Vdc.

Fig. 2.19 TS Series 16U output bus configurations for models rated above 1000 Vdc or with High Isolation Output Option (+ISO)

2.5. Principle of Operation

This section provides a general overview of the technology and power processing stages in the TS Series MagnaDC power supply. fig-block-diagram and fig-block-diagram2 provides an visual overview of the power supply’s main power and control stages. As illustrated, TS Series MagnaDC power supply are comprised of either master or master/slave modules. Master and slave modules have a power ratings of 5 kW, 10 kW, 15 kW, 20 kW (4U), or 25 kW (4U). One module is required for 5 kW to 15 kW models, and one module is required for 20 kW to 25 kW 4U models with 380/415 Vac and 440/480 Vac 3-phase input. Two modules are required for 20 kW to 25 kW 6U models with 208/240 Vac 3-phase input, as well as for 30 kW to 50 kW models. Three modules are required for 75 kW models and four modules are required for 100 kW models. TS Series MagnaDC power supply have a number of shared feedback loops to ensure balance between modules. The details of the modules are described below.

Fig. 2.20 TS Series MagnaDC power supply functional block diagram for 5 kW to 15 kW models, and 20 kW to 25 kW 4U models with 380/415 Vac and 440/480 Vac 3-phase input

Fig. 2.21 TS Series MagnaDC power supply functional block diagram for 20 kW to 25 kW 6U models with 208/240 Vac 3-phase input, as well as for 30 kW to 100 kW models

2.5.1. Master Module

Power is fed through AC fuses and is distributed to the driver board, inrush limiter, and main 3φ contactor. The driver board contains a switching power supply and supplies power to the other printed circuit boards in the system. The inrush limiter is a step start device which is used to initially charge capacitors on the input DC bus and limit the inrush of current. The inrush limiter is initiated when the power supply is switched from a standby to a power state. After the charge cycle, the main 3φ contactor is energized and power is allowed to flow to the load. The optional EMI filter filters common mode and differential mode noise emanating from the supply.

Output power is controlled through a polyphase chopper. For the 15 kW master module, three choppers, phased 120° apart, provide a current source to a current fed inverter. The 10 kW TS uses two choppers, phased 180° apart, and the 5 kW supply uses only one chopper. The choppers are controlled with current mode, pulse width modulation (PWM). This modulation scheme provides a quick response for transients and filtering harmonics on the DC bus. As illustrated, chopper output current is monitored for balancing and for sensing overload current conditions. The polyphase chopper has been engineered to eliminate harmonic components minimizing currents circulating in the power supply.

The polyphase chopper produces a controlled DC bus which is connected to DC link inductors and current fed, IGBT medium frequency link inverter. The inverter, which operates at 400 Hz to 600 Hz, excites the main transformer at higher than normal line frequencies. This operation produces ohmic isolation between the input and output of the power supply using a transformer of dramatically reduced size.

The inverter operates with a 50% duty cycle and its frequency of operation is transparent to the performance of the power supply.

The output of the main power transformer is converted to DC via rectifiers. Low voltage versions of the TS Series power supply use midpoint diode configurations and higher voltage versions use bridge configurations.

The DC output voltage is filtered with a pie section filter. This, in combination with the DC link inductors, form a double stage inductive capacitive (LC) filter.

The gate driver board supports a synchronized modulation scheme which integrates power semiconductor switching of the switching power supply, polyphase chopper, and medium frequency link inverter.

The fuse/phase detector senses input line voltage on each phase and continuity of each fuse. Upon detection of a problem, the control board is signaled to shutdown the system. The control board, which is referenced to earth ground, contains optically isolated amplifiers to sense output voltage and current. This circuitry allows the output to be referenced ±1000 Vdc above earth ground.

The display board contains light-emitting diodes for displaying diagnostic conditions and provides an interface for meters and switches.

2.5.2. Slave Module

The slave module is very similar to the master module. Like the master module, output power is controlled through a polyphase chopper. For the 15 kW, 20 kW, and 25 kW slave modules, three choppers, phased 120° apart, provide a current source to the current fed inverter. The 10 kW TS power supply uses two choppers, phased 180° apart, and the 5 kW supply uses only one chopper.

The choppers are controlled with current mode, pulse width modulation (PWM) from signals derived from the master module gate driver board. The second set of chopper signals are displaced 60° from the first set of chopper signals in the master module. Together, 30 kW, 40 kW, 50 kW, 75 kW, and 100 kW models have six chopper modules phased 60° apart. The current fed inverter in the slave module uses the same driver signals as the master module.

The slave module’s diagnostic features are coordinated with the master module to provide high performance with virtually any combination of modules. Balance between chopper currents is insured by independent sampling and feedback control. Power supply, chopper, and inverter modules are synchronized to avoid instabilities at different operating points.

2.6. Options

2.6.1. Blocking Diode (+BD)

The integrated Blocking Diode (+BD) option provides an internally heat-sunk protection diode on the positive output terminal of a MagnaDC programmable DC power supply. This diode protects the product’s output from reverse voltage up to 1200 Vdc. All voltage sensing is performed after the protection diode—at the product’s output terminals—making the diode’s operation completely transparent to the performance of the power supply.

The +BD option is recommended for applications where there is significant back-emf or the possibility of a DC output voltage that could exceed the power supply’s output voltage rating, such as:

• DC motor drives

• Battery and capacitor charging

• Large electromagnets

In these applications, the integrated blocking diode can be used to prevent back-emf from the energy stored in the load into the power supply’s output. Furthermore, the integrated blocking diode will prevent the power supply’s internal bleed resistance from discharging the energy storaged in the load when the power supply is off or in standby.

Availability

The +BD option is available for models with maximum output voltage rating as specified for the following product series:

• TS Series, models rated from 100 Vdc to 1000 Vdc

• MT Series, models rated from 125 Vdc to 1000 Vdc

Note

The +BD option cannot be combined with the +ISO option.

Table 2.1 Additional specifications for Blocking Diode (+BD) option

Reverse Voltage Rating	1200 Vdc
Additional Losses	Up to 1.4%

2.6.2. High Isolation Output (+ISO)

Certain applications require floating the output voltage to values beyond the power supply isolation rating. Magna-Power’s High Isolation Output Option (+ISO) enables a TS Series or MT Series model with a peak output voltage rating of 250 Vdc through 1000 Vdc to be rated for a higher voltage output isolation. Improved isolation is achieved by a novel output stage with improved controller isolation. In addition to being able to float the power supply to a higher output voltage, this option also enables lower voltage units to be tied together in series up to its new higher isolation rating, in accordance with the table in the Specifications section below.

Availability

The +ISO option is available for models with maximum output voltage rating as specified for the following product series:

• TS Series, models rated from 250 Vdc to 1000 Vdc

• MT Series, models rated from 250 Vdc to 1000 Vdc

Note

The +ISO option cannot be combined with the +BD or +WC options.

Note

Addition of the +ISO option will cause the product’s wired remote sense feature to be removed.

Table 2.2 Option isolation rating for various configurations

Product Series	Output Isolation Standard, No Option	Output Isolation for Models Rated 250-1000 Vdc With +ISO Option	Output Isolation for Models Rated Above 1000 Vdc; Standard, No Option Necessary
SL Series	±1500 Vdc	N/A	N/A
XR Series	±1000 Vdc	N/A	±(3000 Vdc + Vo/2)
TS Series	±1000 Vdc	±(2000 Vdc + Vo/2)	±(3000 Vdc + Vo/2)
MT Series	±1000 Vdc	±6000 Vdc	±6000 Vdc

2.6.3. High Slew Rate Output (+HS)

The High Slew Rate Output (+HS) solves several limitations inherent in switching power supply design. Rapid voltage transitions require internal electronics to supply the energy to charge and discharge output capacitors. Peak currents internal to the power supply define slew rate; utilizing less capacitance enables voltage transitions in shorter time periods. Additionally, less capacitance reduces requirements for discharge demands during open circuit conditions.

The standard output stage Magna-Power Electronics power supplies has been designed to provide the lowest possible output ripple voltage within the constraints of available components, size, and cost. Part of the output stage consists of a bank of aluminum electrolytic capacitors which has the desired electrical properties to provide this function. These components require bleed resistors to discharge any voltage when the power supply has no load and is disabled. While the presence of these components and the resulting performance are normally industry accepted, there are applications where lower output capacitance and lower loss bleed resistors are extremely desirable and higher ripple voltage is acceptable. To meet this need, a high-slew rate option is available which has an output stage consisting of low capacitance film and aluminum electrolytic capacitors and lower loss bleed resistors. Applications for the high-slew rate option include battery charging, photovoltaic emulation, power waveform generation, and medium speed power pulsing. These applications all benefit from higher bandwidth and in many cases, can tolerate increased ripple voltage.

Key Applications

For battery charger applications, output capacitance and internal bleed resistors present themselves as a load to the connecting batteries. One common practice is to use a series diode to block reverse current flow with the sacrifice of increased cost and lower efficiency. The high slew rate option, with its lower output capacitance and lower loss bleed resistors, enables direct connection to batteries without series blocking diodes.

For photovoltaic emulation applications, higher bandwidth and lower output capacitance enable improved performance with higher speed, maximum power tracker algorithms. Maximum power tracker circuitry deviates the operating point of photovoltaic arrays to determine maximum power output. Slow responding emulation sources can present a problem when the speed of the algorithm exceeds that of the source. Furthermore, with lower output capacitance, changes in the operating point and transients, caused by shorting the solar inverter input, produce lower unwanted input currents.

The high-slew rate option enables the power supply to operate as a low frequency, power pulse generator. With the special capacitors selected for this option, it is possible to superimpose waveforms or produce a medium speed pulse on top of the dc output and expect normal capacitor life. It is important to note that the power supply output is single quadrant; that is, the output voltage or current cannot reverse.

Availability

The +HS option is available for the following product series: * SL Series * XR Series * TS Series * MT Series

Note

XR Series models greater than 2000 Vdc already include a high slew rate output stage and no additional +HS option is available for these models.

Table 2.3 Additional specifications for High Slew Rate Output (+HS) option

Max Voltage Rating	Output Capacitance SL Series (µF)	Output Capacitance XR Series (µF)	Output Capacitance TS Series (µF) 1	Ripple (Vrms)
5	4235	13200	13200	0.5
8	N/A	N/A	9000	0.5
10	1740	4080	9000	0.5
16	1740	4080	4080	0.5
20	775	2340	2340	0.7
25	775	1170	2340	0.7
32	775	1170	1170	1.4
40	760	240	1170	1.5
50	760	240	1170	1.5
60	760	240	300	1.5
80	110	240	300	1.5
100	110	160	200	1.6
125	70	160	200	1.6
160	70	160	200	1.6
200	70	160	200	1.6
250	70	160	200	1.6
300	70	160	200	1.8
375	70	160	200	1.8
400	70	160	200	1.8
500	40	56	200	2.1
600	40	56	120	2.3
800	30	52	70	2.5
1000	30	52	60	3.0
1250	N/A	18	18	3.5
1500	N/A	18	18	3.5
2000	N/A	18	18	3.5
3000	N/A	N/A	9	4.0
4000	N/A	N/A	9	4.0
6000-10000	N/A	N/A	N/A	N/A

1

For 20 to 30 kW models, multiply capacitance by 2; 45 kW models, multiply capacitance by 3; 60 kW models, multiply capacitance by 4; 75 kW models, multiply capacitance by 5; TS Series 4U/8U models and MT Series models, please contact Magna-Power support.

2.6.4. IEEE-488 GPIB (+GPIB)

The IEEE-488 GPIB (+GPIB) option, sometimes called the General Purpose Interface Bus (GPIB), is a general purpose digital interface system that can be used to transfer data between two or more devices. It is particularly well-suited for interconnecting computers and instruments. Some of its key features are:

• Up to 15 devices may be connected to one bus

• Total bus length may be up to 20 m and the distance between devices may be up to 2 m

• Communication is digital and messages are sent one byte (8 bits) at a time

• Message transactions are hardware handshaked

• Data rates may be up to 1 Mbyte/sec

The IEEE-488 GPIB interface in integrated with the power supply’s rear communication ports. The IEEE 488 interface offers full compatibility with Magna-Power provided drivers, software and SCPI command set.

Availability

The +GPIB option is available for the following product series:

• SL Series

• XR Series

• TS Series

• MT Series

2.6.5. LXI TCP/IP Ethernet (+LXI)

Certified to the LXI Standard (Class C), version 1.4, the LXI TCP/IP Etherent (+LXI) allows the product to be fully controlled over an integrated TCP/IP Ethernet interface. LXI is an instrumentation platform based on industry standard Ethernet technology designed to provide modularity, flexibility, and performance to small- and medium-sized systems. All of the product’s standard SCPI commands are supported over the +LXI option, along with all provided software and drivers.

LXI’s advantages are exemplified in its compact, flexible package providing high-speed I/O and reliable measurements. The Magna-Power Electronics LXI TCP/IP Ethernet option includes an embedded web-server, allowing web browser power supply control and monitoring from virtually anywhere.

Availability

The +LXI option is available for the following product series:

• SL Series

• XR Series

• TS Series

• MT Series

2.6.6. Ruggedized (+RUG)

The Ruggedized Option (+RUG) provides additional mechanical security for large power components and sub-assemblies within SL Series and XR Series products.

SL Series and XR Series units with the Ruggedized Option have been independently tested to comply with the following MIL-STD-810G shock and vibration specifications:

• MIL-STD-810G CHG1 Method 516.7 Functional Shock, Procedure I; which subjects the product to 40G, 11 ms terminal saw tooth pulse; three shocks in each direction along three mutually perpendicular axes

• MIL-STD-810G CHG1 Method 514.7 Vibration; which subjects the product to two hours of vibration per axis along three mutually perpendicular axes

All products with the Ruggedized Option maintain ambient operating temperatures from 0°C to 50°C and ambient storage temperatures from -25°C to +85°C.

Availability

The +RUG option is available for the following product series:

• SL Series

• XR Series

2.6.7. Water Cooling (+WC)

The Water Cooling (+WC) option is available for Magna-Power power supplies for use in densely packaged system cabinets, where heat removal by the product’s standard air cooling presents a challenge. Water cooling is accomplished with chill plates and an integrated central heat exchanger. The chill plates provides a thermal conduction path for heat sensitive components and the central heat exchanger removes heat from air internal to the enclosure. An internal solenoid valve enables water flow when the chill plate reaches 60°C. Operation of the solenoid prevents internal condensation.

Each 3U and 4U module has a 1/4” NPT male inlet and outlet for water flow. For 6U and 8U, external plumbing interconnects power supply modules, providing a single 1/2” NPT male inlet and outlet. A minimum of 2.50” is recommended behind the enclosure for this hardware and user connections. For systems requiring more than one power supply, plumbing connections must be paralleled; that is, water should not flow from one power supply into another.

When water cooled power supplies are ordered in combination with the Cabinet and Integration accessory, Magna-Power will parallel the water inlet connections and parallel the water outlet connections, providing a single inlet and outlet for the rack.

Availability

The +WC option is available for models with maximum output voltage rating as specified for the following product series:

• TS Series, models rated from 1000 Vdc and below

Note

The +WC option cannot be combined with the +ISO option.

For detailed specifications on the +WC, including flow rate and pressure, please refer to the individual product specifications.

2.7. Accessories

2.7.1. Cabinet and Integration

Cabinet and integration services are offered for the rack-mount programmable DC power supply products. Cabinets are supplied with fans rated to installed products. Key features of the cabinet and integration option are as follows:

• Internally fabricated, heavy duty welded cabinet frames

• Casters installed, including (2) locking casters

• Special circuitry for product integration with cabinet fans

• Installation and testing as a complete system

Table 2.4 Specifications for Cabinet and Integration

Cabinet Item Name	Dimensions	Internal Rack Space
CAB1	31.5” H x 24” W x 31.5” D (80.0 x 55.6 x 80.0 cm)	12U
CAB2	51” H x 24” W x 31.5” D (129.5 x 61.0 x 80.0 cm)	24U
CAB3	67” H x 24” W x 31.5” D (170.2 x 61.0 x 80.0 cm)	30U
CAB4	74” H x 24” W x 31.5” D (188.0 x 61.0 x 80.0 cm)	36U
CAB3x2	67” H x 48” W x 31.5” D (170.2 x 122.0 x 80.0 cm)	60U
CAB4x2	74” H x 48” W x 31.5” D (188.0 x 122.0 x 80.0 cm)	72U

2.7.2. DC Power Cables

Utilizing Magna-Power’s internal cable manufacturing operations, custom-made DC power cables are offered as an accessory. The following table identifies the various cables and voltage ratings that are offered:

Table 2.5 Specifications for Magna-Power DC power cables

Cable Gauge (AWG)	Voltage Rating (Vdc)	Per Cable Ampacity Rating (90°C)
10	15000	55
4	600	100
4	4000	100
1	600	160
1	4000	160
2/0	600	223
2/0	4000	223
4/0	600	310
4/0	4000	310

Use the following cable configuration guide and the table above to define the appropriate cable for your application and product:

CBL-[Feet]-[Cable Gauge]-[Voltage Rating]-[Termination 1]-[Termination 2]

For example: CBL-10-4/0-600-3/8-3/8; 10-feet, 4/0 cable rated for 600 Vdc terminated with 3/8” lugs on both ends.

Refer to the product diagrams for the respective product series for the DC output bus thread size and number of connection points.

2.7.3. Universal Interface Device (UID47)

Magna-Power Electronics UID47 is a general purpose device for connection to Magna-Power Electronics’ power supplies. The device contains the necessary circuitry for configuring power supplies for master/slave parallel or series operation.

Master/slave parallel operation allows two or more power supplies to equally share output current when connected together. Master/slave series operation allows two or more power supplies to equally share output voltage when connected together. In either operation mode, the master unit will command the slave units to the proper voltage and current. Each unit will display its own individual voltage and current. Installation requires setting jumpers, placing included 37-conductor cables between the UID47 and power supplies, and wiring the power supply outputs in either parallel or series.

The UID47 can be used as an interface for connecting control and monitoring lines to external circuitry. It also contains an area on the printed circuit board for interconnecting wires and placing components for specific user applications.

Key features of the UID47 option are as follows:

• Compatible with all Magna-Power Electronics power supplies

• Interface for series and parallel master/slave operation

• User configurable screw terminal connector

• Pad area for custom circuitry

• Qty (2) 6-foot 37-pin shielded cables included

Table 2.6 Specifications for Universal Interface Device 47 (UID47)

Connectors	Master 1: DB-37, Female Master 2: DB-37, Female Slave: DB-37, Female User Interface Circuitry: 10-pin plug connector
Ambient Operating Temperature	0°C to 50°C
Storage Temperature	-25°C to +85°C
Size	1.24” H x 7.14” W x 4.01” D (3.15 x 18.14 x 10.19 cm)
Weight	0.5 lbs (0.23 kg)

For more detailed information about the UID47, refer to its User Manual.

2.7.4. RS485 (Converter)

The industrial RS232 to Addressable RS485 Converter allows non-addressable, “dumb” RS-232 devices to be connected on an addressable RS-485 network. The master node controls all communications to connected devices. By distributing the switching intelligence along the RS-485 network, wiring cost savings are substantial compared to a single switched “star” configuration.

Devices can either be polled by the master node or request access to the bus through a RS-232 handshake line. This provides a versatile system for interconnecting devices that are designed for point to point communications. Because the units communicate using standard RS-485 signals, RS-232 devices can form their own network or be added to an existing system. Up to 32 nodes at up to 4000 feet can be on one bus without a repeater, and the 485DSS’s addressing scheme allows up to 256 units on a single network with repeaters.

2.7.5. USB (Converter)

The industrial RS232 to USB Converter offers instant I/O expansion for peripheral device connectivity. An out-of-the-box (external) alternative to PCI cards, Edgeport makes it easy to add serial port to a PC, server or thin client in minutes without opening the chassis, reconfiguring or rebooting the system.

The USB Converter device plugs directly into the back of the power supply, creating a seamless USB interface. Feature-rich design, reliability and unmatched operating system support make Edgeport USB-to-serial converters ideal for mission-critical enterprise applications. USB cable included along with associated drivers on the Magna-Power Electronics USB stick.