3.4. AC Input Connection

Warning

Disconnect AC power from the mains and measure the AC input terminals to ground to ensure 0 Vac is present before attempting any installation procedure.

AC power is wired to the XR Series MagnaDC power supply by attaching three cables plus ground for 3-phase installations or two cables plus ground for 1-phase installations, available on 2 kW models only. A safety ground wire must be connected to the stud labeled with a ground symbol at the rear of the power supply.

Magna-Power recommends cables per the recommendations of the National Electrical Code or Suggested Ampacities of 4-Conductor Type S or SO Cable, crimped to ring terminals and securely fastened to the AC input studs at the rear of the power supply. The AC input connection points are four (4) 10-32 threaded inserts.

Note

The cable recommendations provided are for reference purposes only. Always consult local electrical code requirements to ensure compliance.

After connections are made, screw the four standoffs into the back panel and place the protective shield over the connections. This programmable DC power supply is designed to be permanently connected to the power source requiring a readily accessible disconnect device incorporated into the fixed wiring.

Table 3.1 Suggested Ampacities of Various Conductors as Recommended by the National Electrical Code

Wire Size

60 °C Types

75 °C Types

85 °C Types

90 °C Types

RUW, T, TW

FEPW, RH, RH, RUH, THW, THWN, XHHW, ZW

V, MI

TA, TBS, SA, AVB, SIS, FEP, FEPB, RHH, THHN, XHHW

14 AWG

25 Aac

30 Aac

30 Aac

35 Aac

12 AWG

30 Aac

35 Aac

40 Aac

40 Aac

10 AWG

40 Aac

50 Aac

55 Aac

55 Aac

8 AWG

60 Aac

70 Aac

75 Aac

80 Aac

6 AWG

80 Aac

95 Aac

100 Aac

105 Aac

4 AWG

105 Aac

125 Aac

135 Aac

140 Aac

3 AWG

120 Aac

145 Aac

160 Aac

165 Aac

2 AWG

140 Aac

170 Aac

185 Aac

190 Aac

1 AWG

165 Aac

195 Aac

215 Aac

220 Aac

10 AWG

195 Aac

230 Aac

250 Aac

260 Aac

20 AWG

225 Aac

265 Aac

290 Aac

300 Aac

30 AWG

260 Aac

310 Aac

335 Aac

350 Aac

40 AWG

300 Aac

360 Aac

390 Aac

405 Aac

250 MCM

340 Aac

405 Aac

440 Aac

455 Aac

300 MCM

375 Aac

445 Aac

485 Aac

505 Aac

350 MCM

420 Aac

505 Aac

550 Aac

570 Aac

Table 3.2 Suggested Ampacities of 4-Conductor Type S or SO Cable

Wire Size

Maximum Current

18 AWG

7 Aac

16 AWG

10 Aac

14 AWG

15 Aac

12 AWG

20 Aac

10 AWG

25 Aac

8 AWG

35 Aac

6 AWG

45 Aac

4 AWG

60 Aac

2 AWG

80 Aac

3.4.1. AC Input Current

The following table provides the maximum input current rating for the available AC input voltages and power levels of the XR Series. All AC input currents factor in efficiency and power factor. With the product’s AC soft-start circuitry, there is no additional in-rush current; the numbers in the following table provide the peak AC current draw at full load. These same AC input current ratings are also specified on the product’s serial label. These ratings, in combination with the conductor ampacity tables above, guide AC input conductor selection.

Table 3.3 AC input current ratings for XR Series MagnaDC power supply

AC Input Voltage

2 kW

4 kW

6 kW

8 kW

10 kW

208/240 Vac, 1Φ

17 Aac

N/A

N/A

N/A

N/A

208/240 Vac, 3Φ

8 Aac

15 Aac

22 Aac

29 Aac

35 Aac

380/415 Vac, 3Φ

5 Aac

9 Aac

12 Aac

16 Aac

19 Aac

440/480 Vac, 3Φ

4 Aac

8 Aac

11 Aac

14 Aac

17 Aac

3.4.2. Fuse Rating

MagnaDC power supplies contain a variety of power and control fuses. For MagnaDC power supply products with a 1-phase input, there are two (2) power fuses and two (2) control fuses. For MagnaDC power supply products with a 3-phase input, there are three (3) power fuses and two (2) control fuses. The XR Series fuse table provides the fuse ratings and recommended replacements.

In the event of a fuse fault, power must be removed from the supply and the fuse must be replaced to correct this condition. A cleared power fuse usually indicates a power stage failure, often requiring factory attention. In addition, a cleared fuse can be caused by power surges from lightning storms or other AC transient events.

Warning

To avoid personal injury or damage to the XR Series MagnaDC power supply, use only the specified replacement fuses.

Table 3.4 Fuse ratings for XR Series MagnaDC power supply

Power Level

AC Input Voltage

Power Fuse Rating

Recommended
Power Fuse(s)

Control Fuse Rating

Recommended
Control Fuse

2 kW

208/240 Vac 1-Phase

Qty (2) at 20 Aac ea.

FNQ20

Qty (2) at 1 Aac ea.

FNQ1

2 kW

208/240 Vac 3-Phase

Qty (3) at 10 Aac ea.

FNQ10

Qty (2) at 1 Aac ea.

FNQ1

2 kW

380/415 Vac 3-Phase

Qty (3) at 8 Aac ea.

FNQ8

Qty (2) at 1 Aac ea.

FNQ1

2 kW

440/480 Vac 3-Phase

Qty (3) at 5 Aac ea.

FNQ5

Qty (2) at 1 Aac ea.

FNQ1

4 kW

208/240 Vac 3-Phase

Qty (3) at 20 Aac ea.

FNQ20

Qty (2) at 1 Aac ea.

FNQ1

4 kW

380/415 Vac 3-Phase

Qty (3) at 15 Aac ea.

FNQ15

Qty (2) at 1 Aac ea.

FNQ1

4 kW

440/480 Vac 3-Phase

Qty (3) at 10 Aac ea.

FNQ10

Qty (2) at 1 Aac ea.

FNQ1

6 kW

208/240 Vac 3-Phase

Qty (3) at 25 Aac ea.

FNQ25

Qty (2) at 1 Aac ea.

FNQ1

6 kW

380/415 Vac 3-Phase

Qty (3) at 15 Aac ea.

FNQ15

Qty (2) at 1 Aac ea.

FNQ1

6 kW

440/480 Vac 3-Phase

Qty (3) at 15 Aac ea.

FNQ15

Qty (2) at 1 Aac ea.

FNQ1

8 kW

208/240 Vac 3-Phase

Qty (3) at 35 Aac ea.

KTK35

Qty (2) at 1 Aac ea.

FNQ1

8 kW

380/415 Vac 3-Phase

Qty (3) at 20 Aac ea.

FNQ20

Qty (2) at 1 Aac ea.

FNQ1

8 kW

440/480 Vac 3-Phase

Qty (3) at 15 Aac ea.

FNQ15

Qty (2) at 1 Aac ea.

FNQ1

10 kW

208/240 Vac 3-Phase

Qty (3) at 40 Aac ea.

KTK40

Qty (2) at 1 Aac ea.

FNQ1

10 kW

380/415 Vac 3-Phase

Qty (3) at 25 Aac ea.

FNQ25

Qty (2) at 1 Aac ea.

FNQ1

10 kW

440/480 Vac 3-Phase

Qty (3) at 20 Aac ea.

FNQ20

Qty (2) at 1 Aac ea.

FNQ1