ML 시리즈
Programmable DC Power Supply
Magna-Power Electronics의 ML 시리즈는 전력 밀도와 성능의 새로운 표준을 세우기 위해 처음부터 설계되었습니다. 고급 수냉 기술을 활용하여 500 kW 및 1,000 kW ML 시리즈 모델은 Magna-Power의 공랭 모델에 비해 전력 밀도가 거의 네 배 증가합니다. 마스터-슬레이브 병렬 구성으로 연결할 수 있는 기능을 통해 ML 시리즈는 10 MW를 초과하는 전력 수준에 도달할 수 있습니다. Magna-Power의 시그니처인 신뢰할 수 있는 전류 공급 전력 처리 토폴로지와 혁신적인 고조파 중화 기술을 기반으로 ML 시리즈 전원 공급 장치는 낮은 고조파 왜곡으로 신뢰할 수 있고 효율적인 전력 변환을 제공합니다. 뉴저지 주 Flemington에서 설계 및 제조된 ML 시리즈 전원 공급 장치는 품질, 신뢰성 및 고급 엔지니어링에 대한 Magna-Power의 약속을 구현합니다.
주요 기능
- 500 kW 및 1,000 kW 모델; 10 MW로 확장 가능
- 12비트 정밀 제어
- SCPI 명령을 사용한 원격 프로그래밍
- 프로그래밍 가능한 보호 기능
- 외부 비상 정지를 위한 안전 인터록
- LabVIEW 드라이버
- 50°C 주변 온도에서 연속 최대 전력 작동
- 37핀 아날로그-디지털 사용자 I/O 포트
- 결로 방지용 통합 솔레노이드
- 고성능 마스터-슬레이브
- 로컬, 원격 및 무연 전압 감지
- 표준 RS232 및 LAN TCP/IP 이더넷 통신 옵션 제공
- RIS 패널 소프트웨어 플랫폼 포함
- 미국산
Build-Time: 20-24 Weeks
Current-Fed Topology: Robust Power Conversion
All MagnaDC programmable DC power supplies utilize high-frequency IGBT- and MOSFET-based power processing in a current-fed topology. This topology adds an additional stage over the conventional voltage-fed topology for enhanced control and system protection, ensuring that even under a fault condition, the power supply will self-protect. Due to the self-protecting characteristics of this topology, the possibility of fast rising current spikes and magnetic core saturation is eliminated. This topology coupled with state-of-the-art Silicon Carbide (SiC) power semiconductors enables the MagnaDC power supplies to deliver class-leading power density, reliability, and efficiency with continuous full-power operation up to 50°C ambient.
Water Cooled Design
With over 15 years of expertise in manufacturing water-cooled magnetics, heatsinks, and power supplies, Magna-Power has developed several key advancements for the ML Series to achieve its significant increase in power density. Each power electronics stage is mounted on a dedicated high-heat-transfer aluminum chill plate with press-fit copper tubes, ensuring manufacturability and serviceability. These stages slide into the rack enclosure on rails, secured and interconnected with a wire harness. Magnetic components are wound with chill plates around the transformer core, and a precisely tuned water distribution manifold ensures adequate flow to each stage. An integrated solenoid prevents water flow until internal temperatures reach a set value to minimize condensation, while a solenoid bypass connection is also provided.
The coolant path features brass fittings and solenoids, PEX tubing, and copper. Deionized water is not supported. Fans are incorporated to maintain airflow from bottom to top, preventing the buildup of hotspots and enhancing overall thermal management.
A 1" NPT Female Inlet and 1" NPT Female Outlet are provided on the Power Supply. An internal connection from the Power Supply to the Harmonic Neutralizer is made through a provided quick disconnect. Refer to the product specifications for additional coolant requirements.
Made in the USA, Available Worldwide
MagnaDC programmable DC power supplies are designed and manufactured at Magna-Power’s 73,500 sq-ft vertically integrated USA manufacturing facility in Flemington, New Jersey. From raw materials to the completed product, Magna-Power has insourced nearly the entire production process to maintain complete control of quality, cost, and build-time. Heat-sinks and various metal assemblies are machined through both automated CNC and EDM. Sheet metal is cut, punched, sanded, bent, and powder coated in-house. Magnetics are wound-to-order from validated designs based on a model’s voltage and current. A full surface mount technology (SMT) with multiple stages of 3D automated optical inspection ensures high-quality printed circuit board assemblies. Finally, after assembly, products undergo comprehensive test and calibration, followed by an extended burn-in period.
Products are sold directly from the factory and through distribution, with a service network around the world.
Standard Safety Features
MagnaDC programmable DC power supplies feature a soft-start circuit to eliminate large peak in-rush currents from the AC mains, ensuring AC current draw never exceeds the current draw at full load. In addition, extensive safety and diagnostic functions are included, as follows:
- AC Phase Loss
- Over Voltage Trip (Programmable)
- Over Current Trip (Programmable)
- Cleared Fuse
- Over Voltage on Program Line Input
- Over Temperature on Internal Heatsinks
- Safety Interlock / Emergency Stop Fault
When in standby or diagnostic fault, the AC mains are mechanically disconnected by an embedded AC contactor, providing confidence that the unit is only processing power when desired. Users can easily identify faults using the Status message display or by SCPI commands.
Finally, the interlock / emergency stop input is included as standard. This feature provides a 5V interlock input, which when coupled with the provided 5V reference signal, allows for a dry contact to easily trigger a latching interlock fault, while maintaining control power.
External User I/O for PLC Control or PHIL Simulation
Using the rear User 37-pin I/O connector, the MagnaDC power supplies can be completely controlled and monitored using external signals. The voltage, current, over voltage and over current set points are set by applying a 0-10V analog signal. Each diagnostic condition is given a designated pin, which reads +5V when high. Reference +5V and +10V signals are provided, eliminating the need for external voltage signals and allowing the use of dry contacts.
All these pins are isolated from the output terminals and referenced to earth-ground as standard—no additional isolation equipment or options necessary.
The following list summarizes the available I/O from the power supply:
- 4 analog programming inputs
- 2 analog measurement outputs
- 5 digital inputs
- 15 digital outputs
- +2.5V, +5V and +10V reference signals
With the High Slew Rate Output (+HS) option equipped, high bandwidth operation is enabled along with fast rise times, allowing MagnaDC power supplies to address requirements for Hardware-in-the-Loop (HIL).
High Performance Master-Slave Operation
All MagnaDC programmable DC power supplies come with master-slaving capability.
The MagnaDC master-slaving strategy helps to ensures no degradation in performance as units are added in parallel or series by providing gate drive signals directly from the master to the slave units. This strategy ensures one control loop for the system and eliminates the noise susceptibility commonly found when sending analog control references over long distances.
The Universal Interface Device 47 (UID47) accessory eases master-slave parallel or series configuration of Magna-Power DC power supplies, enabling near equal current or voltage sharing, depending on the configuration.
Master-slave series operation is supported to combined voltages up to the product's DC Output Isolation specification. No external blocking diodes are requires for series operation.
Magna-Power Software, NI LabVIEW Drivers, and IVI Drivers
All MagnaDC power supplies come standard with an IVI driver and an NI LabVIEW driver featuring a full set of VIs. Get started quickly with either driver using included example programs.
Magna-Power's included Remote Interface Software (pictured) provides an easy and intuitive method to operate a Magna-Power Electronics power supply with computer control. The software includes a virtual control panel, command panel to explore available commands, register panel to monitor the power supply status, calibration panel for recalibrating internal digital potentiometers, firmware panel for upgrading firmware, and a finally a modulation panel to emulate non-linear profiles.
All communication interfaces are supported across the various methods to program MagnaDC power supplies.
Front Panel - Standard
Front Panel - C Version
REM SEN: Remote sense enabled
INT CTL: Front panel start/stop/clear enabled
EXT CTL: External start/stop/clear enabled
ROTARY: Front panel rotary knob input
EXT PGM: External analog voltage-current control
REMOTE: Computer control
LOC: Interlock
PGL: External input voltage beyond limits
PHL: Under-voltage AC input
THL: Over-temperature condition
OVT: Over-voltage protection has tripped
OCT: Over-current protection has tripped
MENU: Selects function
ITEM: Selects item within function
V/I DIS: Displays voltage-current settings
TRIP DIS: Displays OVT and OCT setting
CLEAR: Clears settings or resets fault
ENTER: Select item
Model Ordering Guide
For both ordering and production, ML 시리즈 models are uniquely defined by several key characteristics, as defined by the following diagram:
ML 시리즈 Models
There are 38 different models in the ML 시리즈 spanning power levels: 500 kW and 1000 kW. To determine the appropriate model:
- Select the desired Max Voltage (Vdc) from the left-most column.
- Select the desired Max Current (Adc) from the same row that contains your desired Max Voltage.
- Construct your model number according to the model ordering guide.
| 500 kW | 1000 kW | |||
|---|---|---|---|---|
| Max Voltage (Vdc) | Max Current (Adc) | Ripple (mVrms) | Efficiency | |
| 100 | 5000 | N/A | 100 | 90% |
| 125 | 4000 | N/A | 100 | 90% |
| 160 | 3125 | N/A | 120 | 91% |
| 200 | 2500 | 5000 | 125 | 91% |
| 250 | 2000 | 4000 | 130 | 91% |
| 300 | 1666 | 3333 | 160 | 91% |
| 375 | 1333 | 2666 | 170 | 92% |
| 400 | 1250 | 2500 | 180 | 93% |
| 500 | 1000 | 2000 | 220 | 93% |
| 600 | 833 | 1666 | 300 | 93% |
| 800 | 625 | 1250 | 400 | 94% |
| 1000 | 500 | 1000 | 500 | 94% |
| 1250 | 400 | 800 | 500 | 94% |
| 1600 | 312 | 625 | 600 | 94% |
| 2000 | 250 | 500 | 800 | 94% |
| 2500 | 200 | 400 | 900 | 94% |
| 3000 | 166 | 333 | 1000 | 94% |
| 4000 | 125 | 250 | 1100 | 94% |
| 5000 | 100 | 200 | 1500 | 94% |
| 6000 | 83 | 166 | 2000 | 94% |
Specifications
The following specifications are subject to change without notice. Unless otherwise noted, all specifications measured at the product's maximum ratings.
| Specification | Value |
|---|---|
Input Voltages Available
AC Input voltage specified at time of order and cannot be modified |
440 Vac, 3-phase 480 Vac, 3-phase |
Input Voltage Tolerance
|
± 10% |
Input Voltage Frequency
|
50-60 Hz |
Power Factor
Measured at max power |
> 0.96 |
Input Isolation
Measured line-to-ground |
± 2000 Vdc |
AC Circuit Protection
|
UL/CSA listed circuit breaker |
| Specification | Value |
|---|---|
Voltage Ripple
|
Model specific. Refer to models table. |
Line Regulation
Line regulation is a measure of a power supply's ability to maintain its output voltage (or current) given changes in the input line voltage. Line regulation is expressed as percent of change in the output voltage (or current) relative to the change in the input line voltage.
|
Voltage control: ± 0.04% of rated voltage Current control: ± 0.03% of rated current |
Load Regulation
Load regulation is a measure of the power supply's ability to maintain its output voltage (or current) given changes in the load, measured while operating at the maximum rated voltage (or current). Load regulation is expressed as the difference between voltage (or current) at full load minus voltage (or current) at min load, divided by the products max voltage (or current) rating.
|
Voltage control: ± 0.02% of rated voltage Current control: ± 0.06% of rated current |
Stability
FWHM, measured at 25ºC over 8 hrs after 30 min warm-up |
± 0.10% |
Temperature Coefficient
|
Voltage control: 0.04%/°C of rated voltage Current control: 0.06%/ºC of rated current |
Efficiency
|
Up to 94%. Model specific. Refer to Models table. |
Slew Rate
Standard Models |
< 170 ms, output voltage change from 0 to 63% < 200 ms, output current change from 0 to 63% |
Slew Rate
Models with High Slew Rate (+HS) Option |
< 5 ms, output voltage change from 0 to 63% < 10 ms, output current change from 0 to 63% |
Output Isolation
Measured output-to-ground
Measured output-to-ground, models rated ≤ 1000 Vdc |
± 1500 Vdc |
Output Isolation
Measured output-to-ground, models rated > 1000 Vdc or models with High Isolation Output (+ISO) option |
± 6000 Vdc |
| Specification | Value |
|---|---|
Resolution, Digital Programming
Front panel or communication interfaces |
12-bit, 0.025% of rated voltage, current or power |
Accuracy, Programming
Output value to set point value |
Voltage: ± 0.075% of rated voltage Current: ± 0.075% of rated current |
Accuracy, Measurement
Output value to returned value |
Voltage: ± 0.20% of rated voltage Current: ± 0.20% of rated current |
Trip Settings Range
|
Over Voltage: 10% to 110% of rated voltage Over Current: 10% to 110% of rated current |
Computer Command Protocol
|
Standard Commands for Programmable Instruments (SCPI) (ASCII-based commands) |
Remote Sense Limits
Wired; Available on Models Rated ≤ 1000 Vdc |
3% maximum voltage drop from output to load |
Analog I/O
4 analog programming inputs, 2 analog measurement outputs, Reference signal provided |
Analog programming inputs: 0-10 V Analog programming impedance: 10 kΩ Analog measurement outputs: 0-10V, 5 mA capacity Analog measurement impedance: 100 Ω Analog reference signal: 10 V, 5 mA capacity, 1 Ω |
Digital I/O
5 digital control inputs, 15 digital monitoring outputs, Reference signal provided |
Digital control inputs: 5 V Digital control inputs impedance: 10 kΩ Digital monitoring outputs: 5 V, 5 mA capacity Digital reference signal: 5 V, 25 mA capacity |
| Specification | Value |
|---|---|
Front Panel Programming
|
Two machined aluminum 10-turn knobs and keypad |
Communication Interfaces
Standard |
RS232: D-sub DB-9, Female |
Communication Interfaces
Optional |
LXI TCP/IP Ethernet (+LXI): RJ-45 |
External User I/O Port
Standard |
37-pin D-sub DB-7, female Referenced to ground; isolated from the DC output See User Manual for pin layout |
| Specification | Value |
|---|---|
Size & Weight
500 kW models |
Ships as two components:
500 kW Power Supply 76.4” H x 48” W x 31.5” D (194.1 x 121.9 x 80.0 cm) 2500 lbs (1134 kg) 500 kW Harmonic Neutralizer 76.4” H x 24” W x 31.5” D (194.1 x 61.0 x 80.0 cm) 1500 lbs (680 kg) |
Size & Weight
1000 kW Models |
Ships as two components:
1000 kW Power Supply 76.4” H x 72” W x 31.5” D (194.1 x 182.9 x 80.0 cm) 3750 lbs (1701 kg) 1000 kW Harmonic Neutralizer 76.4” H x 48” W x 31.5” D (194.1 x 121.9 x 80.0 cm) 2850 lbs (1293 kg) |
| Specification | Value |
|---|---|
Ambient Operating Temperature
|
0°C to 50°C |
Storage Temperature
|
-40°C to +85°C |
Humidity
|
Relative humidity up to 95% non-condensing |
Air Flow
To ensure even heat distribution for water cooling system |
Bottom air inlet, top exhaust |
Water Coolant Supply
Requirement for supplied coolant |
Maximum inlet temperature: 25ºC Maximum inlet pressure: 80 psi Inlet and outlet fittings provided: 1” Female NPT Materials in coolant path: Copper pipe, PEX tubing, brass solenoid & fittings |
Minimum Coolant Flow Rate
500 kW models |
15 GPM |
Minimum Coolant Flow Rate
1000 kW models |
24 GPM |
| Specification | Value |
|---|---|
EMC
|
Complies with 2014/30/EU (EMC Directive) CISPR 22 / EN 55022 Class A |
Safety
|
Complies with EN61010-1 and 2014/35/EU (Low Voltage Directive) |
CE Mark
|
Yes |
Dimensional Diagrams
The following are vectorized diagrams for the ML 시리즈. Refer to the Downloads section for downloadable drawings.
Options and Accessories
The following are options and accessories developed specifically for Magna-Power's ML 시리즈
Accessories
External accessories and integration services are available for Magna-Power products
DC Power Cables
DC power cables with wide range voltage ratings, current ratings, and termination options, made-to-order by Magna-Power
UID47: Universal Interface Device 47
Master-slave interface device for load sharing. Includes interface device and (2) D-Sub 37-pin cables with a braided shield.
Additional Accessories
RS485 Converter
Industrial RS232 to Addressable RS485 Converter. Plugs into product's RS232 port.
UID46: Universal Interface Device 46
Master-slave interface device for load sharing. Includes interface device and (2) D-Sub 37 cables.
USB Edgeport Converter
Industrial Plug and Play USB to RS232 Converter. Adapter plugs into product's RS232 port.
Integrated Options
Standard integrated options are available for Magna-Power products, allowing the product's performance and communication interfaces to be tailors to the specific application.
High Isolation Output
Option Code: +ISO
Availability:
Available for models rated for 250 Vdc to 1000 Vdc, the +ISO option greatly increases the output isolation, used when the application demands floating or tying units in series beyond the standard ±1000 Vdc output isolation rating.
High Slew Rate Output
Option Code: +HS
Availability:
A hardware and control modification that replaces the standard output stage with one of low capacitance film and/or high RMS current rated aluminum electrolytic capacitors. This option provides higher bandwidth with faster output rise and fall times.
IEEE-488 GPIB
Option Code: +GPIB
Availability:
IEEE-488 General Purpose Interface Bus (GPIB) communication interface providing full command support and compatibility with other GPIB devices
Integrated Blocking Diode
Option Code: +BD
Availability:
An internally heatsinked protection diode on the positive output terminal of a MagnaDC programmable DC power supply to protect the product's output from reverse voltages far exceeding the product's output voltage rating.
LXI TCP/IP Ethernet
Option Code: +LXI
Availability:
TCP/IP Ethernet communication protocol and single RJ-45 interface, certified to the LXI Class C standard, for socket communications using conventional computer networks
Downloads
The following downloads are for the ML 시리즈: