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Série WRx

DC Electronic Load

Key Facts

  • 3 models
  • 12.5 kW power level
  • Up to 1000 Vdc input voltage
  • Up to 130 Adc input current
  • MagnaLINK™ Distributed DSP Architecture
  • 16-bit resolution
  • SCPI programming API
  • CE Mark
  • Designed and manufactured in the USA
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Models up to 1000 Vdc with Multiple Control Modes for Application Flexibility

Water-Cooled High-Power Electronic Load Using Active Resistance

The WRx Series MagnaLOAD utilizes Magna-Power's patented Active Resistance Technology (US Patent 9,429,629) in combination with the company’s internally manufactured microchannel water-cooled heatsinks to address high power DC electronic loading applications where exhaust heat control is essential. The WRx Series greatly increases power density compared air-cooled alternatives. An integrated solenoid controls the flow of water to avoid condensation. Full power can be achieved using conventional water, with water inlet temperatures up to 25°C.

Magna-Power's Active Resistance Technology utilizes a switched binary matrix of resistances and MOSFET network, combined with Magna-Power's new MagnaLINK™ distributed DSP architecture, the WRx Series delivers the same features and performance as traditional electronic loads, at a fraction of the price. In addition to the 16-bit precision voltage, current, resistance, and power control modes, the WRx Series also provides a rheostat control mode, allowing direct control of the product's internal resistance network.

MagnaLINK™ Distributed Digital Control

Magna-Power’s MagnaLINK™ technology provides distributed Texas Instrument DSP control across power processing stages inside the MagnaLOAD DC electronic load. This technology follows a significant internal development cycle from Magna-Power to provide a unified digital control platform across its electronic loads and power supplies, featuring fully digital control loops, adjustable control gains, programmable slew rates, digital master-slaving, and many new advanced control technologies.

All ARx Series MagnaLOADs come with the following interfaces:

  • Front panel knob, keypad, and menu system
  • 25-pin configurable external user I/O, including a high-speed analog input
  • Front and rear USB and rear RS-485 or optional Ethernet and IEEE-4888 GPIB

When in standby or diagnostic fault, the DC input bus is disconnected via a switching device.

Finally, with a dedicated +5V interlock input pin and included +5V reference on all models, external emergency stop systems can be easily integrated using an external contact.

WRx Series Digital Control Image

Six Flexible Operating Modes

To accommodate a variety of DC sources, all ARx Series MagnaLOADs come with many configurable control modes, including:

  • Voltage Mode
  • Current Mode
  • Power Mode
  • Resistance Mode
  • Shunt Regulator Mode
  • Rheostat

Preference for DC regulation is given to the parameter in the selected mode within the programmed set-points. Using the MagnaLOAD's set-points and trip settings, the product can configured to either trip with a fault when a limit is exceeded or to cross-over into a different regulation state.

Shunt Regulator Mode turns the MagnaLOAD into a high-speed smart braking resistor, engaging the DC input only when a specified voltage and exceeded by a user-defined percentage, while limiting the shunt current to a programmed set-point.

WRx Series Operating Modes Image

Configurable External User I/O

Beyond the front panel and computer controls, all MagnaLOADs come standard with a 25-pin D-Sub connector designated as the External User I/O. This connector provides:

  • 8 Digital Outputs
  • 4 Digital Inputs
  • 4 Analog Outputs
  • 4 Analog Inputs

All the analog-digital I/O ports are configurable, allowing the user to select which parameters they want to control and monitor. This configurable I/O scheme reduces complexity, eases PLC integrationand allows control parameters from various interfaces simultaneously.

The MagnaLOAD's configurable analog inputs provide 0-10V programming from PLCs and external D/A converters.

WRx Series External User I/O Image

MagnaWEB Software Interface

Magna-Power's next generation software interface, MagnaWEB, provides intuitive and user-friendly web-browser based controls for programming and measurement read-back of the MagnaLOAD's activity. Virtually all of the MagnaLOAD's available functions can be controlled and monitored from the MagnaWEB software over any of product's installed communication interfaces.

MagnaWEB uses a server-client software model to provide access to the MagnaLOAD from nearly any device and operating system. Install and run the MagnaWEB software locally on Windows then, using a web browser, access the server connected to the MagnaLOAD from a variety of devices including other desktops, tablets or smart-phones.

WRx Series MagnaWEB Software Image

Active Resistance Technology: A New Era for Electronic Loads

The ARx Series utilizes Active Resistance Technology to deliver performance consistent with conventional electronic loads, but at a fraction of the price and with the ability to directly switch passive resistors on-the-fly.

In Magna-Power's Active Resistive Technology, switched resistors are placed in series with MOSFETs. High-performance DSPs simulatenously control both dissipation elements in harmony. Assuming the power across the shunt resistor is insignificant, the power dissipated in load resistor R1 is IL x VR1 and the power dissipated in MOSFET Q1 is IL x VQ1. The resistors can be operated at higher temperatures than the MOSFETs, simplifying cooling requirements of the passive elements. Keeping VQ1 small and VR1 large lowers system costs in comparison with purely semiconductor electronic loads. Adjusting the value of resistor R1 is accomplished with a binary switching matrix. Finally, keeping the resistor switching increments small and over a wide range maintains the smallest voltages across the linear modules and over the widest operating range.

The advantage of resistive loads are reliability and cost per watt for dissipating power, while the advantage of MOSFET loads is speed of performance and the ability to dissipate power over a wide operating range. Active Resistive Technology blends switched resistance with MOSFETs to significantly lower the product's cost, add new control modes, while still delivering 16-bit precision and high-accuracy performance

WRx Series Active Resistance Image

Front Panel - Standard

Front Panel - Standard

Front Panel - Blank Panel (+BP) Option

Front Panel - Blank Panel (+BP) Option
1
START: Enables the DC input bus
STOP: Disables the DC input bus
2
Voltage measurement display
3
Current measurement display
4
4-line character display featuring a menu system, operating status and modes, product messages with diagnostic codes, resistance measurement display, and power measurement display
5
Control power switch, energizes the control circuits without engaging DC bus
6
LED indicator that the DC input is enabled
7
Full control (host) front panel USB port
8
Clean air intake, with integrated fans
9
Aluminum digital encoder knob for programming set-points
10
LED indicator of the MagnaLOAD's present regulation state, which can include: constant voltage (CV), constant current (CC), constant power (CP), or constant resistance (CR)
11
Selector buttons to choose which set-point the digital encoder knob and digital keypad buttons will modify
12
MENU: Enters the menu system on the 4-line display
BACK: Moves back one level in the menu
ENTER: Selects the highlighted menu item
CLEAR: Removes the product from a faulted state
LOCK: Locks the front panel, with password protection available

Model Ordering Guide

There are 3 different models in the WRx Series spanning power levels: 12.5 kW.

Use the following ordering guide and models chart to define the best model for your application.

WRx Series Ordering Guide

WRx Series Models

There are 3 different models in the WRx Series spanning power levels: 12.5 kW. To determine the appropriate model:

  1. Select the desired Max Voltage (Vdc) from the left-most column.
  2. Select the desired Max Current (Adc) from the same row that contains your desired Max Voltage.
  3. Construct your model number according to the model ordering guide.
Model Maximum Power Maximum Voltage Maximum Current Package Type Minimum Voltage
WRx12.5-200-130/UI 12.5 kW 200 Vdc 130 Adc Rack-mount 2.5 Vdc
WRx12.5-500-52/UI 12.5 kW 500 Vdc 52 Adc Rack-mount 3.0 Vdc
WRx12.5-1000-26/UI 12.5 kW 1000 Vdc 26 Adc Rack-mount 5.0 Vdc

Specifications

The following specifications are subject to change without notice. Unless otherwise noted, all specifications measured at the product's maximum ratings.

AC Input Specifications
Specification Value
AC Input Voltage
1Φ, 2-wire + ground
85 to 265 Vac (UI: Universal Input)
AC Input Frequency 50-60 Hz
AC Input Isolation ±1500 Vac, maximum input voltage to ground
Programming Interface Specifications
Specification Value
Front Panel Programming Aluminum rotary knob with encoder, keypad, or up-down arrow for single bit control
Computer Interfaces
Standard
USB Host (Front): Type B
USB Host (Rear): Type B
RS485 (Rear): RJ-45
MagnaLINK™: RJ-25 x 2
Computer Interfaces
Optional
LXI TCP/IP Ethernet (Rear): RJ-45
GPIB (Rear): IEEE-488
External User I/O Port
Analog and Digital Programming
25-pin D-sub DB-25, female
Referenced to Earth ground; isolated from the DC input
See User Manual for pin layout
Programming Specifications
Specification Value
Resolution
All Modes
16-bit, 0.0015%
Accuracy
Programming and Measurement
Voltage: ±0.1% of full scale voltage rating
Current: ±0.2% of full scale current rating
Power: ±0.3% of full scale power rating
Resistance: ±0.3% of full scale resistance rating
Rise/Fall Time
Maximum
Voltage Mode: 100 ms, 10% to 90% full scale voltage rating
Current Mode: 2 ms, 10% to 90% full scale current rating
Power Mode: 100 ms, 10% to 90% full scale power rating
Resistance Mode: 40 ms, 10% to 90% full scale resistance rating
Trip Settings Range Over Voltage: 10% to 110% of full scale voltage rating
Under Voltage: 0% to 110% of full scale voltage rating
Over Current: 10% to 110% of full scale current rating
Over Power: 10% to 110% of full scale power rating
External User I/O Specifications
Specification Value
Digital I/O Digital Input Voltage: 5V
Digital Input Impedance: 10 kΩ
Digital Monitoring Voltage: 5V, 32 mA capacity
Digital Reference Voltage: 5V, 20 mA capacity
Analog I/O Analog Sampling Rate: 2 kHz
Analog Programming Voltage: 0-10 V
Analog Programming Resolution: 12-bit, 0.025%
Analog Monitoring Voltage: 0-10 V, 3 mA capacity
Analog Monitoring Impedance: 0.005 Ω
Analog Monitoring Accuracy: 0.05% of full scale
Analog Reference Voltage: 10 V, 20 mA capacity
Physical Specifications
Specification Value
Racking Standard
12.5 kW Models
EIA-310
Rear Support Rails
12.5 kW Models
Included
Size and Weight
12.5 kW Models
4U
7” H x 24” W x 19” D (17.8 x 60.9 x 48.2 cm)
165 lbs (74.8 kg)
Environmental Specifications
Specification Value
Ambient Operating Temperature 0°C to 50°C
Storage Temperature -25°C to +85°C
Humidity Relative humidity up to 95% non-condensing
Air Flow Front air inlet, rear exhaust
Water Cooling Specifications
Specification Value
Water Connection Provided 12.5 kW Models: 1/2” NPT male inlet and outlet
Maximum Inlet Temperature 25°C
Maximum Inlet Pressure 80 PSI
Minimum Flow Rate 12.5 kW Models: 1.5 GPM
Regulatory Compliance
Specification Value
EMC Complies with European EMC Directive for test and measurement products
Safety Complies with EN61010-1
CE Mark Yes
RoHS Compliant Yes

Dimensional Diagrams

The following are vectorized diagrams for the WRx Series. Refer to the Downloads section for downloadable drawings.

Front Panel
12.5 kW Models
Rear Panel
12.5 kW Models
Side Panel
12.5 kW Models
Front Panel
25 kW to 100 kW Models
Rear Panel
25 kW to 100 kW Models
DC Input Bus
25 kW to 100 kW Models

Integrated Options

The following are the standard integrated options available for the WRx Series. Refer to the Model Ordering Guide for details on how the option code is specified in the full model number.

Software Add-ons

The WRx Series comes standard with control software and drivers available under Downloads. The following are additional software add-ons available.

Accessories

The following is a list of available external accessories for the WRx Series.

Downloads

The following downloads are for the SL Series

Documentation

WRx Series Datasheet [1.2.1] [EN] [PDF]
WRx Series Datasheet [1.2.1] [ZH] [PDF]

Drawings

Software